I then ran it along behind the fan shrouds around the battery between the battery and fender then along the fender up to the overflow bottle. This kit is designed to build off of our front XJ long arm cross member. While it is draining remove the Aux. Jeep Cherokee XJ 1991 - 2001 Radiators. JEEP CHEROKEE Radiator Swap My 90 XJ sprung a leak in the plastic pressurized tankso figured it might be time to swap to the system that doesnt use the tank.Ive done a search with no luck. ... Jeep engine swap in a weekend, things come up. 4.5" Rough Country Lift, 31"x10.50"R15 Hercules TrailDiggers M/T, Eagle Alloy 5100 Series Black, Mopar Nerf bars Black, Smoked Tail Lights, Cobra 30 CB/PA, Cold Air Intake, RC Swaybar Discos, trimmed fenders, rhino lined interior, Since this open radiator system needs an overflow bottle I decided to order the factory bottle and the cap to go with it. Electric fan, unbolt the mechanical fan shroud and unbolt the metal cover plate that is on top of the radiator. This has always worked well and kept the Jeep cool - $300 Sent from my iPhone using Tapatalk Pro Any tips on making a radiator swap easy on an 01 XJ The plastic overflow nipple rotted away on the OEM unit so Ive ordered an Active Performance aluminum replacement from quadratec. We offer a copper/brass radiator. Similar Items. Shop our selection of aluminum radiators for your classic Jeep CJ online! I recommend continually checking the fluid level for the first few weeks to make sure that fluid is coming and going from the overflow bottle. Troy figured a way to use the HO temp switch to operate the closed system fan automatically. Radiator, Direct Fit, Engine Swap w/Small Block Chevy, Aluminum, Plastic, 30 in Wide, 28 in High, Automatic or Manual, Jeep, Each Part Number: OMX-1710115 Not Yet Reviewed THANKS!! 36 Posts . More importantly, such a motor will easily be $5,000 or more when done and when I’m done I’ll have a maxed-out Jeep I6 that will … BeCool aluminum radiator for an XJ with an LS swap. A forum community dedicated to Great Lakes 4X4 owners and enthusiasts. The valve diagram is shown in the diagram below. XJ Rear Long Arm Coil Conversion Kit (3.00" Tube) Clayton Off Road Inc. coil conversion long arm upgrade kits is the ultimate XJ rear suspension setup. The new radiator should drop right in. engine. It worked perfectly), and last but not least, a new radiator cap to top it all off. When the engine is cold, the fan freewheels and has little cooling effect. Jeep 87-04 Wrangler NEW V8 Conversion Radiator Chevy GM All metal heavy duty 3 Row radiator for Jeep Wranglers with GM or Chrysler conversion engines. It’s a little banged up but doesn’t leak. $405.95. It's often a hassle to fill the radiator and the plastic pressure bottle constantly develops leaks. The first one was an aluminum afco radiator, 21.5" w x 19"h. It did fit without removing the steering box, but couldn't cool the 350. 70% anti-freeze to 30% water. I called up Leon Rosser Jeep/Eagle to get some factory parts. To start out I called Radiators Direct Inc., a reputable mail-order radiator distributor, to see what my options were for a new radiator. I zip tied it in a couple of locations behind the fan shroud to ensure that it wouldn't move. With the old style it had junctions that would push anti-freeze through the pressure bottle. here is list of things needed to do the swap, *motor (duh) try to stay with your year group (the year of your jeep), 97-99 and 00+ although my swap is from a YJ *trans, the AX-5 will not bolt to the 4.0 plus it will not hold the power either ( i dunno about autos) *t/c … Browse our selection of high performance, custom JEEP Aluminum Radiators. Chevy to 1987-2005 Jeep Wrangler Conversion Radiator with Trans cooler (20?W x 22?H x 2-1/2?D). It's rather tight in there and the hood holds it down in. Jeep: 1996 Cherokee Sport. Come join the discussion about performance, trails, tires, modifications, classifieds, troubleshooting, maintenance, and more! Novak uses our KryoFlow II radiators for factory and some conversion engines in CJ, YJ, TJ, FSJ, XJ & JK Jeeps. BeCool aluminum radiator for an XJ with an LS swap. ALLOYWORKS 3 Row Aluminum Radiator for Jeep Cherokee XJ 2.5L /4.0L I4 /I6 Engine 1991-2001 /Jeep Comanche 2.5L /4.0L I4 /I6 Engine 1991-92 Add to Cart Customer Rating I don't know how it would work for the straight 6. 2-Row Champion Radiator '70-'85 Jeep CJ . Go ahead and reinstall the metal cover plate at this time too. My local parts store could not get it so I also ordered the valve from Leon Rosser. Our quality radiators come with a lifetime warranty and a price match guarantee. The proper radiator cap for this unit is NAPA #705-1445 After pulling the cover, disconnect the upper and lower radiator hoses and the 2 transmission cooler lines (only for Automatic transmissions). 4.0L Cherokee (XJ) w/o filler neck (3 row copper core) Part No: CSF2572 Year(s): 1988 – 1990 Price: $299.00 CSF HD 1-Row Aluminum/Poly Radiator (Jeep Cherokee ’91-’01) Open System CSF HD 3-Row Radiator (Jeep Cherokee ’91-’01) Open System The heater valve in the older XJ's allows some hot water to always pass through the heater core thus making your A/C have to work that much harder. When I asked for a 3 row all metal radiator for a 1992 Cherokee the salesperson told me that the only company that offered one was GDI. NAXJA Forums -::- North American XJ Association > NAXJA Unibody Jeep Technical Forums > Jeep Cherokee XJ (1984 - 2001) > Modified Tech Discussion XJ LM7 5.3 swap User Name The old one could be used but the hose configuration on the old valve must be altered to fit with the new system. With all the hoses tight and in place, fill the radiator with proper proportions of anit-freeze and water. Whether you have a stock vehicle, race car or engine swap, our versions of copper, aluminum and plastic RADIATOR will keep your vehicle on the road at an affordable price. On ’91-and-newer XJ models, Jeep changed to a more traditional "open" cooling system, returning the fill cap to the radiator. Light enough for a Jeep swap, with a quick wiring harness interface and the usual exhaust, cooling system and motor mount solutions, this can be a wise choice—and "all Chrysler". (typically manifested by highway overheating) Why won't my Jeep start? Novak Conversions KryoFlow HD Radiator for 87-01 Jeep Cherokee XJ & MJ with GM Gen I-II V-8 Engine. 3 (2) Cold Case Aluminum Performance Radiator for 18-21 Jeep Wrangler JL & Gladiator JT with 3.6L Engine. California Residents: WARNING Although it is not entirely necessary to replace the heater valve it is recommended that when you swap the radiator to the open system you also purchase the new heater valve. The main fan is a 15" diameter viscous clutch fan that is mounted to an engine-driven pulley. This rear half only kit comes a new weld in cross member, ¼ flat skid plate, 2 support rails, complete high clearance axle bracket kit, new upper coil Jeep TJ Wrangler 1997-2004 LSx Package *These packages are only designed for the LS, GEN 3 & GEN 4 GM Engines. The Buick V-6 is a classic Jeep swap, as is the traditional small-block Chevy 350. ... Jeep CJ Chevy Conversion Radiator 1970-1985" See Details. I put a 1/4" ID hose on the drain plug and aimed it into a bucket, otherwise your drain plug aims directly at the headlight and tends to make a huge mess when everything hits the ground. $1,157.45. Extreme Triple Threat Conversion Kit W/ Aluminum Radiator 1987-2001 Jeep Cherokee XJ - Including Wagoneer & Comanchee - All Versions 4x4, 4x2, County, Sport, Limited - With 31" Radiator Core - These will be CUSTOM built to order for your year and your mods, so contact us with all modifications done. OzCoolingParts New Designs 91-01 Jeep XJ YJ Radiator Fan Shroud Kits, 3 Row Core Aluminum Radiator + 3 x 9" Fan w/Shroud for 1991-2001 Jeep Cherokee Comanche XJ YJ, … Cherokee XJ 1987-2001 (Extreme Aluminum Radiator Kit) Cherokee XJ 1987-2001 (Extreme Aluminum Radiator Kit) $499.99. Ok what do people use and how do they mount them? Ken Wolkens is one of those Jeep owners who definitely needed a bit more power. Now that I have the radiator squared away I needed a few more parts. Using Teflon Tape (used in plumbing) on the threads of the fittings will ensure that the fluid does not leak. CSF HD 1-Row Aluminum/Poly Radiator (Jeep Cherokee ’91-’01) Open System CSF HD 3-Row Radiator (Jeep Cherokee ’91-’01) Open System. As with all our products, this 2007–2018 Jeep Wrangler JK HEMI Conversion Performance Aluminum Radiator is backed by Mishimoto’s Lifetime Warranty for unparalleled peace of mind. Browse our selection of high performance, custom JEEP Aluminum Radiators. Selecting Your Jeep Cooling System. After completing this I drained the radiator. After 5 months of driving we can pretty much call this swap complete but this page will be modified from time to time as we tinker with the XJ. Stay tuned to Cherokee America to see if I ever find out if the newer thermostat housings fit the older XJ's. Put the new radiator cap on. Crown Automotive Radiator Fan Shroud for 87-01 Jeep Cherokee XJ & Comanche MJ with 4.0L 6 Cylinder Engine. I placed the overflow bottle in the hole where the old pressure bottle used to be located. I was going to make a bracket to enable me to be able to fasten the bottle down but as of now after a couple of trails and hundreds of miles the bottle hasn't moved. The CPS, the TPS, and the NSS. I decided when my radiator sprung a leak that it was time to convert to an open radiator system like the '92+ Cherokees have (radiator with a cap, no pressure bottle). Cooling: The radiator inlet/outlets are opposite from a standard AMC or Chrysler-era CJ, Wrangler, XJ, and so on. While I was at it, and to get better access to the hoses connected to the heater core, I removed the pressure bottle and the metal shelf that it sat in as they will no longer be needed. The new anti-freeze is silicate free which will decrease the amount of deposits that accumulate on the inside of radiator. An ideal upgrade for your modified Jeep LS swap, this 1987–2004 Jeep Wrangler Performance Aluminum Radiator is designed to handle the additional cooling needs of your Jeep Wrangler V8 swap. Discussion Starter • #1 • Jan 17, 2012. The largest offroad forum in the Midwest. '98 XJ 5.3L/4L60/Atlas/D60/14B - Slo-Mo Rebuild, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. I tried a couple different radiators when I did the swap. I have been using with good success Havoline Dex-Cool anti-freeze. Other performance radiators just became outdated. $639.99 $749.99. this swap will allow you to gain horsepower, torque, and fuel injection $32.99 $33.25. (Note: All new parts for this conversion are for a 1992 Cherokee or newer). The cross flow design radiator is manufactured from aluminum which has proven to be a much lighter, stronger and more efficient radiator cooling material. They featured a unibody construction for less weight and easier assembly, coil spring suspension all the way around, but retained solid axles front and back. 2.8L parts to keep for swap onto 3.4L 2.8L flywheel / flexplate - MUST be 'neutrally balanced at a machine shop to work with the 3.4L! While the D35 is fine for a completely stock XJ, it likely won’t hold up to larger axles. Take the fuel line and connect it to the nipple on the neck of the radiator. Crown Automotive Electric Radiator Fan Assembly for 97-01 Jeep Cherokee XJ $104.99 $109.25 Mopar Thermostat Housing for 91-06 Jeep Wrangler YJ &TJ; 91-01 Cherokee XJ and 99-04 Grand Cherokee WJ with 2.5L or 4.0L Engine Fill the radiator as much as possible and then fill the overflow bottle up to the max mark. Now being over a month since the swap I have not had one bit of trouble with this system. Havoline recommends mixing approx. Radiator, Direct Fit, Engine Swap w/Small Block Chevy, Aluminum, Plastic, 30 in Wide, 28 in High, Automatic or Manual, Jeep, Each Part Number: OMX-1710115 Not Yet Reviewed The radiator and radiator/electric fan systems shown on this page are engineered to bolt into Jeep CJ, Jeep Cherokee XJ and Jeep Wrangler (TJ and JK) vehicles from 1973 through 2018. -//w3c//dtd html 4.01 transitional//en" html public>, #2335GDI - GDI Radiator for 1992 Jeep Cherokee, 3 Row, #53007978 - Longer Heater tube to Water Pump, #83505113 - Temperature Sensor splice for lower radiator hose. ... Ford 8.8 Rear Swap. I have a 2007 JKU with 98K and the radiator started to leak. I really wanted a 3-row radiator so that I could attempt to eliminate any future cooling problems. $9,500 – Lemont, IL: “Selling my Lifted 1999 XJ Jeep cherokee with a Turbo LS Swap 5.3 V8 engine LM7 out of a 2002 silverado, with 4L60E manual shift transfer case Jeep is immaculate condition, 4.5 rough country lift kit with 32” Goodyear Kevlar MTR, Interior and exterior in very good condition. Jeep 4.0 Dual Electric Fan Conversion by Dino Savva A stock 4.0 Jeep Cherokee XJ engine has two cooling fans. The Mishimoto performance aluminum radiator for the Jeep Cherokee XJ is the ideal upgrade. This Jeep was daily driven and wheeled hardcore. Jeep enthusiasts tend to be of the “built not bought” mindset, using parts from other vehicles to make their Jeep better. Discussion Starter • #1 • Jul 9, 2016. Flex-a-lite® now has a line of performance aluminum radiators specifically for LS engine swaps in popular muscle cars, trucks and Jeeps. This is an expensive unit, and I can't get it on amazon with an easy return. It’s a little banged up but doesn’t leak. $9,500 – Lemont, IL: “Selling my Lifted 1999 XJ Jeep cherokee with a Turbo LS Swap 5.3 V8 engine LM7 out of a 2002 silverado, with 4L60E manual shift transfer case Jeep is immaculate condition, 4.5 rough country lift kit with 32” Goodyear Kevlar MTR, Interior and exterior in very good condition. I did this conversion for the same price, if not a little less then I would have had to pay to replace all the old style parts. They sell it in a standard XJ config, but I borrowed one from Mark that is setup for an LS swap. you can swap in any 60* GM V6 engine, they use the same motor mounts and bellhousings, engine options include 3.1L, and 3.4L etc, but DOES NOT INCLUDE 90* GM V6 engines such as the 4.3L!!! NAXJA Forums -::- North American XJ Association > NAXJA Unibody Jeep Technical Forums > Jeep Cherokee XJ (1984 - 2001) > Modified Tech Discussion XJ LM7 5.3 swap User Name So im thinking of going to an xj radiator so i can tuck my winch up under the rad a little bit and drastically shorten my approach.. anybody know the dimenisons of an xj rad or have other ideas? Next, I installed the radiator and used the stock hoses, fan, and fan clutch. In the pre-'92 models it's a short straight piece that makes it very difficult to access. Common Rust Spots The Flex-a-fit® radiators made by Flex-a-lite feature dual-pass design with the inlet and outlet on the passenger side tank. I didn't use this either. It's easy as ever to check, easy to fill, and most of all....brand new. This one is also setup with electric fans and a stainless overflow, its about a $900 package. The new valve is only $20 so it's definately worth replacing. 965 Posts . An ideal upgrade for your modified Jeep LS swap, this 1987–2004 Jeep Wrangler Performance Aluminum Radiator is designed to handle the additional cooling needs of your Jeep Wrangler V8 swap. $32.99 $33.25. Trans oil cooler included. Mishimoto Performance Aluminum Radiator for 89-01 Jeep Cherokee XJ with 4.0L Engine. 6' of 5/8" heater hose (bulk roll is fine or you could buy the factory pre-molded hoses), approx. You can buy a generic overflow bottle at most auto parts stores but I found that the factory bottle fit well. Does anyone know of a tech article on doing this swap New radiator ; Best of all, the conversion is CARB-certified and 50-state emissions legal! Similar Items. Re: Help w/ Flushing my 00' XJ Radiator @ Home good writeup NCJeeper, my only addition is that you can get to the drain plug via removing the grille (6 screws). I did not use this because I didn't want to take it all apart to change the pipe. For just under $200 the radiator arrived at my door within a few days. Hope I didn't cause any confusion- the following #s work if you have the radiator inlet and outlet moved or are using a conversion radiator. Performance Jeeps deserve performance parts. Since I was replacing all of the heater hoses and the heater valve I removed all of the old hoses connected to the old pressure bottle, heater core, the heater hose connected to the thermostat housing and disconnected the vacuum line connected to the valve. Fits 1987 2004 JEEP WRANGLER GM/CHEVY CONVERSION 7470 Then I cut the 2 pieces of hose to connect the valve to the heater core. The radiator and radiator/electric fan systems shown on this page are engineered to bolt into Jeep CJ, Jeep Cherokee XJ and Jeep Wrangler (TJ and JK) vehicles from 1973 through 2018. Since I already have a "flush-n-fill" connector in the hose from the heater valve to the water pump and did not feel like taking the thermostat housing off to get to the hose I just spliced a new section of hose from the valve to the "flush-n-fill" connector. Since the pressure bottle will no longer be used the lines need plugged and spliced so that the coolant flows in the right direction. × J.D. I used the drain on the passenger side of the radiator but you could just as easily pull the lower radiator hose off to drain the fluid. Jeep Cherokee XJ 1991 - 2001 Radiators. Currently, my XJ has a “heavy duty radiator” that requires solid motor mounts to run or the engine fan will eat the radiator. Now that the hoses and heater valve are in place now it's time to install the overflow bottle. $639.99 $749.99. BeCool aluminum radiator for an XJ with an LS swap. To start the swap I decided I would buy some radiator system flush and flush the entire system before I pulled the old radiator. Check out this link for more info GREAT TIP. History: This new system is going into a 1988 XJ with 4.0 ltr. With a 90% increase in coolant capacity and a 2-row core that is 100% larger than the OEM unit, this radiator is designed and specifically engineered to … 7575 2. Link at the top of the page or click HERE 7' of 1/4" rubber hose (I got fuel line. All transmissions, automatic and standard. Unfortunately, if your XJ was equipped with ABS from the factory it’s guaranteed to have a Dana 35. I had a tank develop a crack on my stock XJ radiator this weekend, its got 230K miles on it so its probably time anyways lol. If you are not changing the heater valve you MUST alter the hoses so that water only flows from the thermostat housing to the heater core and back. All aluminum radiator is … If there are any visible leaks now is the time to fix them. With a 90% increase in coolant capacity and a 2-row core that is 100% larger than the OEM unit, this radiator is designed and specifically engineered to maximize cooling efficiency. When installing a larger engine into any Jeep vehicle, the radiator is normally an area that needs attention. See more ideas about Jeep xj, Jeep, Cherokee. Opening the drain makes it easier to collect the old anti-freeze. Extreme Triple Threat Conversion Kit W/ Aluminum Radiator. Crown Automotive Radiator Fan Shroud for 87-01 Jeep Cherokee XJ & Comanche MJ with 4.0L 6 Cylinder Engine. In the '92+ Cherokee's the Electric Fan temp sensor is in the thermostat housing. An LS conversion will be out of the question, once you’ve experienced our flawless, easy-to-own, Hemi swap. Direct fit, bolt in replacement aluminum crossflow conversion radiator for the 1987-1995 Jeep Wrangler YJ & 1997-2006 Jeep Wrangler TJ with a LS motor. Also turn the heat on so that the heater valve will open pushing the new fluid in. Don’t worry if the XJ you’re looking at has a Dana 35 because a rear axle swap can be done in a couple of hours. First my apologies if there are other threads on the forum regarding this. I cut a piece of the bulk heater hose to approx. All hoses and transmission lines will connect in the same place. I already had wired the electric fan to a switch on the dash so I will just use the switch manually if I see the temp is getting high. Our team is full of car … Find JEEP Radiators and get Free Shipping on Orders Over $99 at Summit Racing! Start the engine and allow it to heat up enough to open the thermostat. I'm still not sure if the newer thermostat housing will fit older Cherokees. Just like our other Wrangler JK products, this radiator is a direct fit and accommodates the stock JK radiator fan, A/C condenser, and transmission cooler. 1.For '84-'86 Jeep XJ with 2.8L GM V6 only! When the engine is cold, the fan freewheels and has little cooling effect. The Dex-Cool is orange in color. Im doing a V8 conversion on a yj, what are some of my options for a radiator … Since this was a Cherokee motor and the fan was mounted to right side of the motor, when I replaced the water pump, I got a waterpump, fan and fan clutch for a 93 Wrangler (reverse rotation). The Jeep Cherokee (XJ) is a compact sport utility vehicle manufactured and marketed across a single generation by Jeep in the United States from 1983 to 2001 — and globally through 2014. It comes with the three fans and shroud. It comes with the three fans and shroud. This was virtually a drop in swap and this article will explain the in's and out's of doing the conversion. Then I installed the hose onto the thermostat housing and also installed the valve. Tanks are CNC laser cut, bent and fabricated with billet aluminum fittings. 572 Posts . Griffin Radiator & Thermal Products ExactFit Series Aluminum Radiator Combo Unit for 88-01 Jeep Cherokee XJ 4.OL Engine. Proudly Made in the USA. Jeep 4.0 Dual Electric Fan Conversion by Dino Savva A stock 4.0 Jeep Cherokee XJ engine has two cooling fans. Pre 92 XJ Radiator Conversion: Jeep : Older Cherokee s with 4.0 liter engines 87- 91 have the factory closed radiator system that can be Novak Conversions KryoFlow HD Radiator for 87-01 Jeep Cherokee XJ & MJ with GM Gen I-II V-8 Engine. This radiator does not have a provision for the fan switch (I will get to this). The Mishimoto Performance Aluminum Radiator for the Jeep Cherokee XJ is the ideal upgrade. Our secure site will make it easy and safe to order your JEEP RADIATOR. length that would place the heater valve in a similar location to where it was stock, measuring from the thermostat housing to the approx. He also told me that Modine offered a 2 row but I really wanted to get a 3 row so I chose the GDI radiator. The newer heater valves close off the heater core entirely when the heat is not on, not allowing any water into it. Including performance Jeep Wrangler CJ, YJ, TJ rads. The most popular is the LS swap. The Jeep Cherokee XJ of 1984 to 2001 was truly the first modern Jeep, and straddled the border between the old school off-road focused models and the latest 21st century on-road models. Northern Factory Radiator 205054 has has enough cooling for a Small Block Chevy V8 For Automatic Transmission applications. This radiator is an open system exact fit and has a radiator cap/fill neck. How To: Jeep Cherokee XJ 4.0 Radiator Swap Part 1 - YouTube UPDATE: Thanks to Bigoffroad.com and Troy Morris. 3 row high-efficiency core ALL metal construction gives superior durability and performance. I got my radiator from Tellico Off Road- under $200.00 Ok- Napa part #s are: 1. Core Size: 16" tall x 24" wide x 1.75" thick: Total Size: Install all the removed lines, hoses, and brackets that were removed. If you have the thermostat housing off and can access the water pump there is a small piece of pipe that the heater hose connects to. I ended up with a summit racing, 27"w x 19"h radiator, which works quite well with the V-8. If you have an automatic transmission install the cooler line fittings that are supplied with the radiator. QTY. Next remove the straps on top of the radiator that connects the radiator to the A/C condenser. Then with everything disconnected the radiator should lift right out. This radiator is listed for a 1992 Jeep Cherokee.